Management and maintenance of steel rolling machinery equipment and parts

Jul 11, 2023

In recent years, with the rapid development of society, the competition for steel rolling machinery and equipment has become increasingly fierce. If enterprises want to make steel rolling machinery play a more significant role in production, they must pay attention to the management system of steel rolling equipment. However, due to the influence of many factors, the enterprise faces many problems in the implementation process of the steel rolling equipment management system that needs to be solved. How to coordinate the management of the enterprise's mechanical equipment, reasonably solve the contradictions in the management process, and be able to well and effectively manage the steel rolling machinery. The equipment can be used to improve the level of management and maintenance.

Based on its current usage, managing steel rolling mill equipment has become an urgent matter that needs to be addressed. It is imperative that we establish a practical management system for mechanical equipment and implement scientific operational measures to ensure its proper maintenance. This kind of effective management strategy for steel rolling machinery and equipment will bolster the competitiveness of enterprises in the market.

1, One of the major issues in the steel industry is the inadequate management and maintenance of steel rolling machinery and equipment. 

1.1 To ensure the proper functioning of the equipment, it is essential to have a well-organized management system that clearly defines the responsibilities of the personnel involved. However, many enterprises lack the necessary management capacity and personnel to oversee the equipment properly, resulting in equipment management problems being overlooked and misinterpreted as production issues. This leads to poor communication between management and grassroots personnel, which can result in a lack of accountability and challenges in implementing equipment management. Additionally, the establishment of proper equipment management accounts and technical data files is often neglected, causing confusion and loss of fixed assets. It is crucial for enterprises to prioritize the maintenance and management of their equipment and establish clear guidelines and procedures to ensure its proper functioning. 

1.2 The slow equipment upgrade speed of steel rolling machinery poses a challenge for enterprises in the current market competition. To stay competitive, enterprises need to keep up with the rapid advancements in technology and ensure their machinery and equipment can meet the needs of their development. This requires timely attention and investment in advanced equipment and technologies, as well as professional technical training for employees to improve their production skills. However, some enterprises face limitations due to their actual conditions and procurement plans, which may result in inadequate market forecasts and equipment that doesn't meet their needs. This can lead to a loss of productivity and higher operating costs, reducing the average utilization rate of rolling machinery and equipment. In some cases, companies may even have to idle redundant equipment, causing further economic losses. To avoid these challenges and remain competitive, enterprises should prioritize investment in new equipment and technology that can keep up with the evolving demands of the market. 

1.3 Effective management and maintenance of steel rolling machinery is vital. Improper usage and lack of timely maintenance can lead to equipment failure, increasing costs. Clarity in division of labor between operators and maintenance staff is crucial to avoid shirking responsibilities.

In order to improve the performance and safety of steel rolling machinery and equipment, there are two recommended countermeasures. 

Firstly, it is important to establish a comprehensive management and maintenance system. This system can be tailored to the specific needs and conditions of the company, and can ensure that employees are assigned to manage and maintain rolling equipment on a one-to-one basis. By doing so, the responsibilities and authorities of each manager can be clearly defined, which helps to increase employee accountability and encourages them to carry out daily operations, conscious use, and scientific management of steel rolling machinery and equipment. Additionally, implementing a strict system that includes personnel, machines, and management can help to maximize the maintenance and upkeep of steel rolling machinery and equipment, and in turn, increase the value and benefits for the company.

In order to properly manage and maintain steel machinery and equipment, it is crucial to approach it from three different angles: repair, use, and maintenance. These three aspects are all interconnected and necessary in order to prolong the lifespan of the equipment and reduce the likelihood of failures. As mechanical equipment experiences wear and tear over time, it is essential to combine the specific conditions of use with the expertise of professional staff to ensure proper maintenance. By assigning different professionals to manage and maintain the equipment based on the enterprise's unique needs, it is possible to periodically maintain the equipment and reduce the risk of equipment failure.

To improve production efficiency, managers of steel rolling equipment should use modern management techniques and conduct regular inspections. Proper use of equipment should be incentivized and reinforced through evaluations and rewards. Effective equipment management can maximize competitiveness and benefits for the enterprise.

It is imperative that companies provide their employees who operate rolling steel machinery with professional skills training. This training should not only focus on strengthening their professional qualities but also include conducting ideological training to improve their awareness of equipment maintenance. Unprofessional behaviors such as barbaric operations, lack of maintenance, random waste, and sloppy maintenance can have a detrimental impact on equipment use and management. Specific training is necessary to help employees master the principle and operation process of the equipment, enabling them to deal with problems and reduce the damage caused by incorrect operation. Failure to provide this training will inevitably result in poor equipment management and technical level, slower production progress, reduced work efficiency, increased labor intensity, and a decline in the company's market competitiveness.

In particular, it is necessary to strengthen technical training for purchasing personnel. Purchasing personnel should know some technical knowledge of the equipment or parts they need to purchase. For example, when purchasing rolling mill bearings, some purchasers do not know what they want to purchase. When suppliers ask about technical parameters and requirements, the purchasers don’t know what to ask. Suppliers have to communicate continuously with purchasers and technicians, which is a waste of time and may cause some mistakes due to cumbersome communication.

To ensure efficient performance of steel rolling machinery, enterprises must address issues with inadequate technical competency and unprofessional operation. Scientific measures and comprehensive employee training can lead to stable and safe operation, and ultimately economic benefits for the enterprise.